To maintain a hot, strong spark, keep the plug free of carbon. Once a lock nut has been removed, it must be replaced with a new lock nut. Remove the timing inspection plug; then remove the tappet covers for more detailed information, see Section 3 - Servicing Top-Side Components. Reattach the filter to the filter screen. Piston Ring Groove 1st Width 2nd oil 1. Also, not recommended are racing, vegetable, non-detergent, and castor-based oils.
Keep it in a low gear. Battery under the seat 02. The cover is made of magne- sium and any contact with spark or electrical arc will severely pit the surface. Care must be taken that all calibrated nuts, cap screws, and bolts are tightened to specifications see Section 10. If the brake is not firm, the system must be bled.
© 2006 Arctic Cat Inc. Piston Ring End Gap - Installed 0. Shift the range lever to the neu- and type of tires as specified. Valve Stem Runout max 0. Using this repair manual is an inexpensive way to keep your vehicle working properly. Note the three digit number on the surface of the tappet shim; then refer to the appropriate tappet shim selection table at the end of this section for the correct replacement.
Reverse Fork to Groove side clearance 0. Inspect one-way drains beneath the main hous- ing for debris and for proper sealing. Account for and note the orientation of the cylinder head plug; then remove the plug. Keep this manual accessible in the shop area for reference. Place the strainer cap into position on the strainer making sure the O-ring is properly installed; then secure with the cap screws.
Cylinder Head Cover Distortion max 0. Rocker Arm Inside Diameter 12. In situations of aggres- sive trail conditions, 4-wheel drive would be the desired choice. Riding over logs and front tires make contact with the weight to keep it in balance. Camshaft Journal Oil Clearance max 0. Carefully examine the element for tears before and after cleaning it. Install the plug and tighten securely.
On carbureted models, drain the carburetor float chamber. Piston Ring Groove Width 1st 2nd oil 0. Piston Diameter 15 mm 0. Rocker Arm Shaft Outside Diameter 11. Piston Ring Groove Width 1st 2nd oil 1. Valve Head Thickness min 0.
To check lubricant, remove the rear drive filler plug; the lubricant level should be 1 in. Remove the battery hold-down bracket. Only Arctic Cat approved gas- oline additives should be used. Driven Plate warpage max 0. You must learn to lean and is ready to go.
Install the right-side footrest see Section 8. To replace the headlight bulb, use the following pro- cedure. Use the following list for reference. At the same time, lean your body to the in- side of the turn. Cylinder Head Distortion max 0. Do not pull a trailer or carry heavy loads during the 10-hour break-in period. Dirt could enter engine when removing or installing the spark plug.