Remove the timing inspection plug; then remove the tappet covers for more detailed information, see Section 3 - Servicing Top-Side Components. Tighten all nuts, bolts, cap screws, and screws. Loosen the jam nuts securing adjustment screw 1 forward and adjustment screw 2 rearward. Do not pull a trailer or carry heavy loads during the 10-hour break-in period. Using a wire brush, clean the battery posts and cable ends removing all corrosive buildup. On carbureted models, drain the carburetor float chamber. No shipping fee, No waiting nervously for the postal delivery, you can start doing your repairs right away! While holding the throttle lever in the full-open position, crank the engine over with the electric starter until the gauge shows a peak reading five to 10 compression strokes.
Using a suitable brush, clean the carbon deposits! Fill a wash pan larger than the element with a non-flammable cleaning solvent; then dip the ele- ment in the solvent and wash it. Using the adjustable Oil Filter Wrench and a suit- able wrench, remove the old oil filter. Tighten the jam nuts securely; then shift the trans- mission to each position and verify correct adjust- ment. Clean the seat cushion cover and base with a damp cloth and allow it to dry. Using the measurements obtained in step 2, make horizontal marks on the aiming surface.
Check the entire brake systems fluid level, pads, etc. This 2008 Arctic Cat 366 repair manual was designed to aid the mechanic 17. They are precision-made to ensure high quality and correct fit. A white or dark insulator indicates that the engine may need to be serviced or the carburetor if equipped may need to be adjusted. Rotate adjustment screw 2 alternately clockwise and counterclockwise to ensure free movement Adjusting Clutch without binding; then lock the jam nut securing adjustment screw 2.
On all models except the 400, raise the storage compartment cover; then slide the cover forward and off the compartment. Place the V-belt cover gasket into position; then. Wipe any accumulation of oil or gas from the filter housing and drains. Plug the exhaust hole in the exhaust system with a clean cloth. Testing Engine Compression To test engine compression, use the following proce- dure. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
Valve clearance must be within specifications. Handlebar grips not worn, broken, or loose. You will have instant access to your download! Start the engine and allow it to idle; then using Arctic Cat Engine Storage Preserver, rapidly inject the preserver into the air filter opening for a period of 10 to 20 seconds; then stop the engine. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. Do not idle the engine for excessively long periods of time. The problem is that once you have gotten your nifty new product, the Cat 400 2008 Service Manual Pdf gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging.
Apply light oil to the components using the following list as reference. If you save just 20 minutes of labor from your local dealer you have paid for the manual. Apply engine oil to both surfaces of the tappet shim; then place the shim on the valve with the numbers toward the tappet. Apply light oil to the upper steering post bushing and plungers of the shock absorbers. If clearance is not within specifications, loosen the jam nut and rotate the tappet adjuster screw until the clearance is within specifications. At the time of publication, all information, photographs, and illustrations were technically correct. Please contact me with any questions or problems, I'm here to help.
You will have instant access to your download! This manual will assist the service technician in becoming more aware of and efficient with servicing procedures. Always read and follow instructions provided with battery chargers and battery products. Measured tappet clearance from step 4 in verti- cal column on left. Although it is essential to place some stress on the engine compo- nents during break-in, care should be taken not to overload the engine too often. On all models except the 400, raise the storage 5. Inflate to recommended pres- sure as necessary. Remove the cap screws securing the V-belt cover noting the location of the different-lengthed cap Burnishing Brake Pads screws for installing purposes; then using a rubber mallet, gently tap on the cover tabs to loosen the cover.
Place the oil strainer into position beneath the crankcase and secure with the cap screws. Tighten the jam nut against the throttle cable adjuster securely; then slide the rubber boot over the adjuster. To maintain a hot, strong spark, keep the plug free of carbon. After all the oil has been drained, install the drain plugs and tighten to 45 in. You will have instant access to your download! Idle the engine several minutes until the engine has reached normal operating temperature. Install the left-side engine cover and seat making sure the seat locks securely in place. Tighten the gas tank cap securely after filling the tank.