Small puller jaws 32555 1. Do not allow the wrist pin to enter the piston cavity. Ω is the sym- indicates your reading must be greater than, or bol for ohm, the unit of measurement for resis- equal to, the value shown. Johnson Evinrude Outboard Motor Service manuals are available for immediate download! Remove the clip and drive pin from shift handle. Press against Apply Gasket Sealing Compound to the metal the lettered side of bearing until the tool is seated casing of the seals before installing. Install spindle, screw, and locknut.
Disconnect 5-pin Amphenol connector between ignition plate and power pack. Chapter 1 is not present. If bearing is damaged, remove and discard. Remove all spark plugs and disconnect the 5-pin power pack connector. All general procedures are covered in abbreviated form, mostly by reference to procedural illustrations. The specific procedures which apply only, or primarily, to this motor are covered in fully-illustrated , detailed, step-by-step instructions This Service Manual includes the specific information you will need to service the Johnson motor.
The manual is for the following years: 1965 1978 1966 1979 1967 1980 1968 1981 1969 1982 1970 1983 1971 1984 1972 1985 1973 1986 1974 1987 1975 1988 1976 1989 1977 1990 Thousands of pages. If we can provide additional assistance of any kind please feel free to and tell us what you need. Enlarged inset helps you identify and examine parts in detail. Use iso- propyl alcohol to ease assembly. Upper Mount to Exhaust Housing Nut Lock 7 to 9 N·m Upper Side Mount to Exhaust Housing Nut Lock 18 to 20 ft. Allen wrench to remove connecting Remove the retaining ring from groove of the cen- rod screws.
Perfect for do-it-yourselfers, professional mechanics, or students. Separate the bearing and retainers. Some of the information might apply to previous models. This manual covers service information on Johnson 9. Lower crankcase head 32401 2. Part number: 5394 This Service Manual includes the specific information you will need to service the Johnson motor.
Blades can be sharp and the propeller can continue to turn even after the engine is off. All general procedures are covered in abbreviated form, mostly by reference to procedural illustrations. Using this manual is an inexpensive way to keep your equipment working properly. Keep Your Outboard Running Smoothly. Keep Your Vehicle Running Smoothly.
Some units appear as in. Fumes If the air around you is calm, the pilot light in the heater could ignite Gasoline fumes are heavy and will sink. Polyurethane sealants are not easily removed and may damage The outboard must be correctly installed. Additives The use of other additives may result in engine damage. Upper Mount to Steering Bracket Nut Lock 24 to 27 N·m Lower Mount to Exhaust Housing. Johnson boat motor manual pdf johnson 2 hp outboard manual evinrude 6 hp 1985 service manual evinrude repair manual pdf johnson 3hp wirig diagram 1974 85 hp johnson repair manual evinrude Owners Manual Download. Install the screws and torque to 48 to 60 in.
Johnson outboard motor repair manual 40 hp johnson outboard shop manual 1996 1998 johnson 15 hp manual 150 johnson v6 outboard manual pdf Johnson Outboard Repair 20 hp evinrude manual. Oil and place the forward bearing cone and roller assembly in the forward bearing cup. Doing so can wear, bind, and damage components, causing loss of Maximum Capacity control. Shift sys- tem failure could cause loss of control over direction of engine thrust. Fully bookmarked and hyperlinked with a master index for easy use. They are specifically written for the do-it-yourselfer as well as the experienced mechanic.
The thickness of the valves nicks. Disconnect the battery cables at the battery. Chapter one describes general information on outboard motors, tools, safety and other information in general, not specific to the motors described in this manual 1965-1978 Johnson Evinrude Outboards 1. Install the starter on the bypass cover. Instant download 1990-2001 johnson evinrude outboard 1. Use a mallet to drive the two pinion bearings into the propeller shaft cavity of gearcase. Manual includes high resolution diagrams and images, detailed instructions, technical recommendations and more This manual covers service information on all 90 degrees V loopscavenged 125 thru 300 models.
Some of the information might apply to previous models. Detailed illustrations, drawings and photos guide you through every procedure. Snap the stop switch assembly with the throttle cable into the cover. Outboard may Outboard may S. To adjust, loosen the start button screw. Part Number: 503152 This manual covers service information on 2 thru 8 models. All general procedures are covered in abbreviated form, mostly by reference to procedural illustrations.